Improvement Plan for Security Glass Cutting Technology: Upgrading Traditional Processes to Picosecond Laser Cutting Technology Background

Security glass requires highly precise processing and strict quality control. Traditional glass cutting processes include steps such as cutting, manual breaking, bonding, edge grinding, and cleaning. Each step involves manual operation and incurs time costs, making it difficult to ensure consistent cutting quality. Picosecond laser cutting technology, known for its high precision, efficiency, and environmental friendliness, can significantly improve these traditional processes.

Traditional Glass Cutting Process Steps

1. Cutting: Using a glass cutter to make initial cuts on the glass.
2. Manual Breaking: Manually breaking the glass along the cut lines to obtain the desired size.
3. Bonding: Bonding glass pieces that require edge grinding and chamfering.
4. Edge Grinding: Polishing and chamfering the bonded glass pieces.
5. Cleaning: Cleaning the glass to remove residues and dirt generated during cutting and bonding.

6. Traditional Glass Cutting Process Steps

7. Cutting: Using a glass cutter to make the initial cut on the glass.
8. Manual Breaking: Manually breaking the glass along the cut line to obtain the desired size.
9. Bonding: Bonding the glass pieces that require edge grinding and chamfering.
10. Edge Grinding: Polishing and chamfering the bonded glass pieces.
11. Cleaning: Cleaning the glass to remove any residues and dirt generated during the cutting and bonding processes.

    Picosecond Laser Cutting Technology Improvement Plan

12. Equipment Selection and Configuration

    Laser Cutting Machine Selection:

    • Model: ChuangkeDa [Dual Cutting Heads with Dual Fracturing Heads] 80W Picosecond Laser Glass Cutting Machine, offering high power, high precision, high productivity, and stability.
    • Performance Parameters: Ensure that the laser cutting machine is equipped with a high-resolution laser beam and a precise control system, capable of handling various thicknesses and sizes of security glass.

    Automation Configuration:

    • Automatic Feeding System: Integrate an automatic feeding function to reduce manual operation.
    • Automatic Splitting System: The dual cutting head design enables efficient and precise splitting, reducing the need for manual intervention.

    • Process Optimization and Simplification

      Laser Cutting:

    • Cutting: Use a picosecond laser cutting machine to achieve high-precision cutting, eliminating the need for the traditional glass cutter step. Laser cutting technology allows for complex cutting shapes, suitable for various security glass requirements.
    • Automatic Splitting and Fracturing: The laser cutting machine can perform high-precision automatic splitting, eliminating the manual breaking step. The high precision of laser cutting ensures consistent cutting edges, significantly improving product yield.

    • Edge Grinding Optimization:

    • Chamfering: The laser cutting machine can directly perform precise chamfering during the cutting process, removing the need for traditional edge grinding steps. The smooth edges provided by laser cutting typically do not require additional edge grinding.

    • Bonding Optimization:

    • Elimination of Traditional Bonding Adjustments: The process removes the time needed for adjustments and handling during traditional bonding.

    • No Cleaning Required:

    • Non-contact Processing: Picosecond laser cutting leaves clean surfaces, eliminating the need for post-cutting cleaning.

    • 3. Production Process Integration

    • Automated Production Line: Integrate cutting, splitting, chamfering, cleaning, and inspection into a single automated production line, ensuring seamless workflow and reducing manual intervention.
    • CCD Vision System: Utilize a vision detection system to monitor cutting quality in real-time, ensuring that each piece of security glass meets the required size and quality specifications.
    • Data Recording and Analysis
    • 

      Expected Outcomes

    • Process Simplification: By adopting laser cutting technology, steps such as manual breaking, bonding, edge grinding, and cleaning are simplified or eliminated, reducing workflow complexity and improving production efficiency.

    • Increased Efficiency: The high speed and automation capabilities of laser cutting significantly enhance production efficiency and reduce the need for manual operations.

    • Improved Quality: The smooth edges and precise chamfering provided by laser cutting enhance the overall quality and performance of security glass.

    • Cost Reduction: Reduced manual operations and material waste lower production costs and improve economic benefits.

    • Conclusion

      Upgrading traditional glass cutting processes to picosecond laser cutting technology can significantly simplify production workflows, particularly in cutting, chamfering, bonding, and cleaning. The high precision, non-contact processing, and automation features of laser cutting technology lead to increased production efficiency, improved product quality, and reduced production costs.